AEI Corporation

Some backyard grills become part of the home.

If you've owned an AEI K-Series grill, you probably know exactly what that means. Maybe it came with the house when you bought it. Maybe you installed it yourself years ago. Either way, chances are it has cooked countless hamburgers, steaks, hot dogs, and family dinners over the years.

That isn't unusual.

In fact, AEI still receives calls from homeowners looking for replacement parts for K-Series grills that are 20 or even 30 years old! Many of those grills are still being used today.

Think about that for a moment.

In an age where so many products are designed to be replaced instead of repaired, homeowners are still choosing to maintain grills that have served their families for decades.

There's a reason for that.

The K-Series was built to last.

When the time came to introduce a new residential grill lineup, AEI didn't throw away everything that made the K-Series successful. Instead, the company built upon it.

The result is today's A-Series, led by the flagship A40 patio grill.

If you're replacing a well-loved K-Series grill or shopping for one of the most durable outdoor grills available for your backyard, the A40 continues a legacy that has earned the trust of homeowners for generations.

Some Products Earn a Following

Not every grill develops a loyal customer base.

The K-Series did.

For years it served as AEI's flagship residential patio grill, becoming a familiar sight on backyard patios across the country. Families depended on it for summer cookouts, birthday parties, holiday weekends, and those evenings when dinner simply tasted better outside.

The reason wasn't flashy technology or trendy features.

It was consistency.

Owners knew they could lift the lid, fire up the grill, and expect dependable results year after year. Even after thousands of meals, many K-Series grills continued performing exactly as they were designed to.

That kind of longevity starts with thoughtful engineering.

The exterior was built from rugged permanent mold cast aluminum, while critical internal components used commercial-quality stainless steel. Those materials were chosen because they resist corrosion, handle high temperatures, and continue performing through years of outdoor exposure.

It's a combination that proved itself over time.

Quite literally.

Why AEI Never Walked Away From the K-Series

Here's something you don't see very often.

A manufacturer continuing to support a discontinued product decades later.

Yet that's exactly what AEI has done.

Even today, homeowners regularly contact AEI looking for OEM replacement parts for their K-Series grills. Burners, cooking grids, ignition components, warming racks, ceramic briquettes, and other replacement parts continue helping these grills stay in service.

That says something important about the company's philosophy.

AEI has never believed a grill should be thrown away simply because one component wears out. Instead, homeowners should be able to repair it.

It's a practical approach. It's also a sustainable one.

Many K-Series owners have kept the same grill working for decades simply by replacing normal wear items as needed.

That long-term commitment has built lasting relationships with customers. It also influenced the grill that came next.

Carrying the Legacy Forward

When AEI introduced the A-Series grills, the goal wasn't to reinvent one of its most successful products.

It was to improve it without leaving loyal customers behind.

AEI intentionally kept many of the same overall dimensions and design principles that made the K-Series such a success. That decision created an important benefit that homeowners continue to appreciate today.

Many OEM replacement parts used on the A-Series are compatible with older K-Series grills.

That wasn't an accident.

It meant homeowners could continue maintaining grills they already loved instead of replacing them unnecessarily.

Imagine owning a grill for twenty years and still being able to purchase genuine replacement parts from the original manufacturer.

That's the kind of support that creates loyal customers.

It's also one of the biggest reasons homeowners who once owned a K-Series often choose an A40 grill when it's time for a new patio grill.

Meet the A40 Patio Grill

The A40 grill has become the flagship of the A-Series lineup and the most popular residential grill AEI offers.

For many homeowners, it strikes the sweet spot.

It's large enough to cook for family gatherings without taking over the entire patio. Weeknight dinners are just as comfortable as Fourth of July celebrations.

The A40 grill produces 40,000 BTUs across a generous 434 square inch primary cooking surface, along with a 178 square inch warming rack. Two foldable stainless steel side shelves provide convenient space for plates, seasonings, serving trays, or food preparation while keeping everything within easy reach.

Its grill head measures approximately 27 inches long, 17 inches wide, and just under 18 inches high, making it an excellent fit for a wide range of outdoor living spaces.

Simple.

Functional.

Built for real backyard cooking.

Durability Starts With the Materials

A grill's appearance may catch your attention.

Its construction determines how long it stays there.

The A40 grill begins with a rugged permanent mold cast aluminum grill head. Cast aluminum has long been valued for outdoor grills because it naturally resists corrosion while remaining exceptionally durable. Rain, humidity, changing temperatures, and years of outdoor exposure have far less impact than they would on ordinary steel.

That's one reason so many K-Series grills have lasted as long as they have.

Inside the grill, commercial-quality stainless steel takes over.

Heavy-duty cooking grids provide an excellent grilling surface while standing up to years of repeated use. The warming rack is also constructed from stainless steel, giving homeowners another durable surface for keeping food warm until everything is ready to serve.

Beneath the cooking grids sits an H-shaped burner system manufactured from 430-grade stainless steel. These burners are designed to deliver consistent heat across the cooking surface while handling the demanding conditions created every time the grill is fired up.

Additional brass and porcelain components round out the cooking system, creating a grill designed for dependable long-term performance rather than short-term convenience.

Great Materials Are Only Half the Story

Open the lid and you'll notice there's more going on than quality construction.

The A40 grill includes features designed to improve the cooking experience every time you grill.

One of the most unique features is AEI's Moon Roks ceramic briquette system.

These ceramic briquettes absorb heat from the burners and distribute it more evenly beneath the cooking grids. Instead of concentrating heat directly above the burners, they help create a more consistent cooking surface while reducing flare-ups caused by dripping grease.

The difference becomes noticeable whether you're grilling burgers for the neighborhood or carefully cooking steaks to the perfect temperature.

Lighting the grill is equally straightforward.

The self-contained continuous spark electronic ignition allows homeowners to start the grill without searching for matches or a lighter. Turn the controls, ignite the burners, and you're ready to cook.

Sometimes it's the little conveniences that end up being appreciated the most.

Choosing Between Natural Gas and Propane

One size doesn't fit every backyard.

That's why the A40 grill is available in both natural gas and propane models.

For homeowners with an existing natural gas connection, a natural gas grill offers exceptional convenience. Fuel is always available, so there's no propane cylinder to refill or exchange before hosting friends or family.

If your home doesn't have natural gas, or if you prefer additional flexibility, the propane model is an excellent alternative. Propane grills store fuel in a standard cylinder and can be installed on a grill cart with wheel kit for homeowners who want greater mobility.

Neither option is inherently better.

The right choice depends on your property and how you plan to use your patio grill.

Built to Fit Your Backyard

No two outdoor living spaces are exactly alike.

Some homeowners are designing a complete outdoor kitchen. Others simply want a reliable grill beside the patio.

The A40 offers several mounting configurations to match those different needs.

Available mounting options for the A40 grills include:

• In-ground post mounting
• Surface-mounted base plate installation
• Pedestal mounting
• Grill cart with wheel kit for propane models
• Integration into compatible custom outdoor countertop installations

That flexibility makes it easier to design an outdoor cooking area that feels like it belongs rather than one that has been forced into the available space.

A Grill You Can Keep for Years

Building a durable grill is important.

Supporting it years later may be even more important.

Many lower-priced grills are designed around replacement rather than long-term ownership. Once burners, ignition systems, or cooking grids wear out, homeowners often discover that compatible replacement parts are difficult to find.

Replacing the entire grill becomes the easiest option.

The A40 follows a different philosophy.

AEI maintains an inventory of OEM replacement parts specifically for the A-Series, allowing homeowners to replace individual components as they wear instead of replacing the entire grill.

It's the same approach that has kept thousands of K-Series grills cooking for decades.

That kind of long-term support protects your investment while helping your grill continue performing season after season.

Backed by a No-Compromise Warranty

Quality products deserve quality support.

The A40 is backed by AEI's No-Compromise Warranty, giving homeowners confidence from the day the grill is installed.

Just as important, that support doesn't end when the warranty does.

AEI's long-standing commitment to replacement parts means homeowners can continue maintaining their grill well into the future, just as K-Series owners have done for decades.

That's not simply customer service.

It's part of the company's philosophy.

Proudly Made in the USA

The A40 grill is proudly made in the USA.

For many homeowners, that's an important part of the purchasing decision. It reflects consistent craftsmanship, dependable quality control, and confidence that replacement parts and customer support will remain available long after the original purchase.

It's one more reason AEI has earned the trust of generations of homeowners.

Why So Many K-Series Owners Choose the A40

Customer loyalty isn't built overnight.

It's earned over years of dependable performance.

Many homeowners who once owned a K-Series eventually purchase an A40 after moving into a new home, renovating their backyard, or replacing an older grill that has finally reached retirement.

The experience feels familiar.

The quality feels familiar.

Even many of the replacement parts remain familiar.

That's intentional.

The A40 grill wasn't designed to erase the success of the K-Series.

It was designed to continue it.

A Legacy That Continues

Some products come and go.

Others become part of family traditions.

The K-Series earned its reputation one backyard at a time. Families gathered around it for birthdays, graduation parties, holiday weekends, neighborhood cookouts, and ordinary Tuesday dinners that somehow became lasting memories.

Many of those grills are still cooking today.

That's remarkable.

The A40 grill carries that same philosophy forward with rugged cast aluminum construction, commercial-quality stainless steel components, thoughtful engineering, genuine OEM replacement parts, and a commitment to supporting homeowners long after the initial purchase.

If you're looking for a patio grill that is built for years of dependable outdoor cooking instead of just a few seasons, the A40 is ready for the job.

Not because it's the newest grill AEI has built.

Because it's built on one of the strongest legacies in residential outdoor grills.

Frequently Asked Questions

What replaced the AEI K-Series grills?

The AEI A-Series replaced the K-Series as the company's flagship residential grill line. The A40 continues many of the same design principles, dimensions, and quality standards that made the K-Series so successful.

Can I still get replacement parts for my K-Series grill?

Yes. AEI continues supplying many OEM replacement parts for K-Series grills, allowing homeowners to maintain grills that have been in service for decades.

Are A-Series replacement parts compatible with K-Series grills?

Many OEM replacement parts used on today's A-Series grills are compatible with older K-Series grills. This compatibility has helped homeowners keep their K-Series grills operating for many years after production ended.

Is the A40 available in both natural gas and propane?

Yes. The A40 is available as either a natural gas or propane grill, allowing homeowners to choose the fuel source that best fits their property.

Why is cast aluminum used for the A40 patio grill?

Permanent mold cast aluminum offers excellent corrosion resistance, durability, and weather resistance, making it an outstanding material for outdoor grills that remain exposed to the elements year-round.

Where is the A40 made?

The A40 grills are proudly made in the USA using high-quality materials selected for long-term residential performance.

Can I purchase replacement parts years after buying an A40?

Yes. AEI maintains an inventory of OEM replacement parts for the A-Series so homeowners can repair and maintain their grill for years to come.

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